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PolyCor's Use In Specialty Vehicles

Due to the integration of performance plastics, the automotive industry is rapidly evolving, with the PolyCor brand playing a key role in its growth. PolyCor materials, particularly PolyCor™ AP, stand out for their remarkable contributions to trailers and specialty vehicles — those custom-designed for specific needs beyond simple transportation.  

Custom vehicles that benefit from PolyCor products include:  

1. Utility Trailers

PolyCor AP, a popular trailer siding material, is lightweight and fuel efficient, which helps reduce the overall weight of the trailer and makes it easier to tow. Durable and strong, it offers excellent resistance to impact and wear, which is crucial for trailers that carry heavy or abrasive equipment.

PolyCor AP can also withstand various weather conditions, making it ideal for outdoor use. In addition, Unlike wood, PolyCor AP resists damage from asphalt, salt, coal, mud, and other harsh conditions. This durability helps vehicles and equipment maintain their aesthetics and performance, even in the toughest environments. 

2. Cargo Trailers

PolyCor AP has a high strength-to-weight ratio, ensuring the trailer can handle heavy loads without adding unnecessary weight. Additionally, the material is easy to cut and shape, making it ideal for creating custom interiors or exterior panels. PolyCor AP comes in a variety of finishes and colors, including white, grey, black, and silver, with additional vibrant colors upon request. For trailer builders, PolyCor AP is the optimal choice, as its versatility allows for customized branding and an overall attractive appearance.

3. Horse Trailers

For horse owners who want the best trailer building material, PolyCor AP is the ideal choice, as it is resistant to urine, cleaning agents, and other chemicals. This is vital to maintaining safety and hygiene as well as preventing corrosion.

Another benefit of PolyCor AP is its moisture resistance. Unlike wood, PolyCor AP panels do not absorb moisture. Since it is a wood-free trailer material, PolyCor AP prevents warping or mold growth, which is crucial for the health and safety of the animals. Its impact resistance also provides a sturdy and safe environment, protecting against accidental kicks and other impacts from the road.

4. RV and Camper Trailers

Due to its light weight and impact resistance, PolyCor AP is the material of choice for RV and camper trailers. In addition, PolyCor AP is easy to clean, an important feature for maintaining a hygienic living space.

Besides its easy maintenance, PolyCor AP has insulative properties that help to maintain comfortable interior temperatures. Many manufacturers are switching from traditional aluminum trailer panels to PolyCor AP siding panels because they are structurally sound, resistant to oil canning, and simple to install. 

5. Food Trucks and Concession Trailers

Because PolyCor AP is non-porous and easy to clean, it is ideal for environments where food is prepared and served. PolyCor AP can also withstand heat, which is beneficial for food trucks and concession trailers that contain cooking equipment. Resistant to scratches and impacts, PolyCor AP ensures the trailer maintains a professional appearance despite heavy use.

Here are a few more examples of how PolyCor products are transforming specialty vehicle and trailer manufacturing: 

Durability and Cleanliness 

Specialty vehicles benefit greatly from the durability of PolyCor products. Additionally, vehicles that use PolyCor materials often boast easy-to-sanitize interiors. For example, enclosed cargo trailers now include durable PolyCor AP siding, which is able to endure the rigors of frequent use from the transport of goods and equipment. 

PolyCor materials are also corrosion and chemical-resistant, which allows for ease of sanitation and sterilization. This is especially important for emergency vehicles and mobile medical response vehicles, which rely on having sterile and clean interiors to transport occupants.  

Aside from emergency vehicles, PolyCor materials are ideal for food trucks, which require surfaces such as preparation and serving counters to withstand heavy use. This resistance to damage from cutting, chopping, and chemicals ensures food truck surfaces remain sanitary and compliant with health department regulations. 

Lightweight and Improved Functionality 

Beyond interiors, PolyCor products significantly enhance the external functionality of specialty vehicles. Because of their lightweight nature, these materials improve the aerodynamics, portability, and durability of specialty vehicles, from enclosed trailers and campers to emergency response vehicles.

PolyCor™ P, for example, is a versatile material designed to replace wood and steel in specialty vehicle applications, such as flooring, dividers, ramps, and cabinets. PolyCor P is lightweight, making it easier to handle, transport, and install. Because of its lightweight nature, PolyCor P is a cost-effective choice, particularly in applications where weight reduction is essential.

Noise Reduction and UV Protection

PolyCor™ HL is a type of PolyCor designed specifically for use in custom vehicle interiors, particularly in trailers. One of its key features is its soundproof properties. PolyCor HL functions as a headliner material, which helps insulate against temperature fluctuations and reduce noise. Its lightweight, fluted plastic structure lessens sounds from the road while also improving the overall comfort and aesthetic appeal of the vehicle's interior​. 

For trailer builders seeking enhanced UV protection, PolyCor™ RP is a superior choice. A premier roofing panel, PolyCor RP provides excellent UV protection, safeguarding the trailer interior from harmful UV rays. Its innovative design also ensures optimal thermal insulation, effectively regulating temperatures and reducing energy consumption. In addition, PolyCor RP allows for controlled natural light transmission, brightening the interior while blocking out harmful UV radiation.

Cost-Effectiveness and Moldability 

PolyCor products’ cost-effectiveness and moldability surpass many metals, allowing for custom-designed interiors that uniquely suit the needs of specialty vehicle owners. Their lower material costs, durability, and lightweight qualities contribute to long-term cost savings with less frequent part replacements. 

Another key advantage of the PolyCor line is its exceptional moldability. PolyCor materials are easily shapeable and customizable, allowing them to meet specific design requirements. Their moldability and flexibility also bring about optimal performance, enhancing the functionality and aesthetics of specialty vehicles. 

By choosing the PolyCor brand, manufacturers can achieve cost savings and design flexibility, making it a smart choice for a wide variety of trailer and specialty vehicle applications. 

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With their versatile applications, PolyCor materials significantly benefit the enclosed trailer and specialty vehicle markets. Contact us for more information or request a quote. Our team of experts is happy to help you find the right materials for your specialty vehicle project!

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